Operation Steps of Vertical Baler

Waste paper baler is packaging machinery used to compress waste paper items. Used by various waste paper factories, old waste recycling companies, and other units and enterprises to compress a variety of recyclable fluffy waste products such as domestic waste, industrial waste, plastic, film, pasture, straw, cotton, iron filings, aluminum filings, and scrap Bale.

The baler can double the volume of waste products and increase the density of objects to make them easy to transport and store. It is one of the important equipment in the recycling of waste products.

Waste paper balers are mainly divided into two common models, vertical and horizontal. This article briefly summarizes the operation methods of the vertical baler for reference by industry personnel.

Vertical waste paper baler is a mechatronic product, mainly composed of mechanical systems, control systems, monitoring systems, and power systems. The specific organization structure can refer to the following figure.

Generally, the vertical waste paper baler is equipped with anti-rebound barbs, safety switches, and opening safety interlocking mechanisms to play a role of safety protection. However, there are many types of vertical baler brands circulating in the market, so I cannot describe them in detail here.

Different balers have different relevant parameters. The main difference lies in the motor power and the bale size.

Waste Paper Baler

Features of the vertical baler

The vertical waste paper baler has the characteristics of convenient operation and maintenance, safety and energy-saving, and low investment cost of equipment basic engineering.

In terms of installation, the vertical baler does not require foot screws during installation, just choose a flat ground to be stable.

In terms of power, some models support diesel engine power. When used in places without power, diesel engines can be used as power.

In terms of structure, the push cylinder and the push head of the vertical waste paper baler are connected by a spherical structure, which has good reliability and long service life of the oil seal. At the same time, there is a distributed shearing knife at the feeding port, which has high cutting efficiency.

—Safe operation of waste paper baler —

The waste paper packing process can be divided into four steps: adding materials, suppressing materials, binding materials, and turning out the materials. As a piece of professional equipment, we must pay attention to safe operation in operation to avoid damage to the equipment due to improper operation.

the first:

Place it flat when adding scrap

In the process of adding materials, it is necessary to pay attention to the input materials that must be placed in parallel and even, to prevent the machine from being easily damaged by tilting when the pressure plate is pressed down.

second:

Pay attention to the load when suppressing materials

Generally, the running-in period of a new hydraulic baler is about 3 months. Do not overpressure during the running-in period, as overpressure will shorten the service life of the equipment.

In daily use, if the machine is pressed for a long time, the motor load will increase, the current will increase, the hydraulic oil will rise sharply, and the cylinder and tubing will increase in tension, which will also shorten the life of the machine.

third:

The operator needs to stand in the correct position

When the vertical waste paper baler is started, the pressing plate compresses the material downward. The material will generate a great external thrust due to the compression. When the door lock is damaged, the door will receive a great internal thrust, which may automatically pop up and the door will pop up. The force will be great, if the operator is standing in front of the door, other injuries may occur.

Therefore, the operator must not stand in front of the door. The correct standing position should be holding the handle of the manual reversing valve with the right hand, and the body is at a 45-degree angle with the round column, so as to avoid hurting people when the front door and side door pop out.

fourth:

Beware of the elasticity of the door when picking up

After the compression is completed, when the door is opened to pick up the goods, the door will automatically pop out due to the outward thrust of the compressed material. When it is ejected, the elastic force is large and the door will move forward for a certain distance, so people cannot stand in front of the door when opening the door. So as to avoid accidents.

Landfill, Incineration and Composting

The national waste treatment principle is as follows: First, it is to recycle as much as possible, including as far as possible the recycling of biodegradable organic matter such as composting and anaerobic digestion; the second is to incinerate combustibles as much as possible; The last is to landfill the garbage that cannot be processed in other ways. The main characteristics of the three methods of landfilling, incineration, and composting are introduced below, and a simple comparison is made.

Landfill: The landfill is divided into two technologies: simple landfill and sanitary landfill. Simple landfilling generally involves choosing a mountain col or digging a huge pit in the suburbs and dumping the collected garbage into it. When the garbage is filled, some earth-covering work is done on the garbage dump to cover the garbage. A simple landfill has low investment and simple operation, but it occupies a large area. The landfill leachate causes serious pollution to groundwater and soil. The odor generated by garbage dumping seriously affects air quality. Sanitary landfill is to lay an anti-seepage isolation layer at the bottom of the landfill, discharge the generated leachate for treatment, prevent the leachate from polluting the groundwater and soil, and at the same time export the methane produced by the fermentation of the waste for use or reasonable discharge. The advantages of the sanitary landfills are strong applicability, can accept various wastes, large processing capacity, and low initial investment and operating costs. The disadvantage is that the landfill has strict site requirements, relatively difficult site selection, and large area. The landfill is generally suitable for areas with sparse population and rich land resources. Sanitary landfill is the main method adopted in China's garbage disposal at this stage.

Incineration System

Garbage incineration: Garbage incineration is a high-temperature heat treatment technology, which means that garbage is sent to an incinerator for incineration to reduce the volume, volume, and harmlessness of garbage disposal. In industrially developed countries, the incineration method has been widely used. The advantages of the incineration system are: (1) Small footprint, which is particularly important for cities with tight land use; (2) High degree of capacity reduction, generally, 90% reduction in capacity and 80% reduction in capacity (3) Thorough disinfection, the high temperature generated by the incinerator can completely decompose the harmful substances in the garbage, and completely kill the pathogens in the garbage; the gas and smoke produced by the combustion are discharged after treatment, and the secondary pollution is small; ( 4) The thermal energy generated by waste incineration can be used for power generation and heating, turning waste into treasure. Of course, the incineration method also has its limitations: large investment, complicated operation, high management cost, flue gas generated during incineration, etc. Large funds can be effectively processed.

Garbage composting: Composting is the separation of organic components in the garbage, adding certain additives for fermentation, and then further processing into fertilizer. The Composting project has a simple process and is suitable for processing garbage with high perishable organic matter, but it cannot completely dispose of all garbage, and other treatment methods are generally required at the same time. Due to the unstable quality of the fertilizer produced by garbage composting, it has encountered market problems. Therefore, in the past 20 years, the treatment of urban garbage composting in our country is experiencing a process of stagnation or even shrinking.

How to Improve the Efficiency of Waste Paper Baler?

The carton packer frame consists of 4 sets of wire devices installed in a frame, the central axis of the lead frame is relative to the pressure frame, the pressure frame moves in the horizontal direction, the hydraulic motor function, the pressure frame is welded, the bottom is equipped with wheels, and the hydraulic cylinder drives Can move horizontally along the guide rail. The lifting platform is mainly composed of two beam bolts, which can be moved up and down in the vertical direction by driving the lifting platform with 2 hydraulic cylinders.

The waste paper baling machine press frame and press frame structure are similar, but the above arrangement of 4 groups of heads, 1 set of wire feeding device. The baling head of the waste paper hydraulic baler is the most complicated. Most of the interlocking actions affect the structure of the entire equipment. The heads of the hydraulic waste paper balers have the same structure and can be interchanged. A total of 4 sets of wire feeding devices, each corresponding to a packaging head, each including packaging line conveying equipment and packaging line tension device.

The hydraulic waste paper box baler is mainly composed of two main bases on the surface with wear-resistant rails. The frame pressing wheel pushes the hydraulic cylinder to operate along the two outer tracks. In addition to mechanical parts and a hydraulic station. It can be seen from the above description that all the movements of the waste paper hydraulic baler are completed by fluid power.

How to improve the working efficiency of waste paper balers? In the modern society, the waste paper balers industry has several times of research and development and innovation, coupled with the all-round introduction of leading foreign products, to achieve a new high-efficiency product that combines full automation and intelligence. Packer equipment. So what are the conditions that determine the labor production efficiency of the waste paper baler, and how to improve the efficiency, let us analyze it carefully here.

Waste Paper Baling Machine

The production efficiency of waste paper baler is the key factor that most directly affects this problem: the type and specification of the baler, the different output of the model, and the different specifications directly determine the labor production efficiency of the baler. The production efficiency of the conventional waste paper baler is higher than that of the baler with a door at the discharge port.

The high-efficiency production of waste paper baler is also inseparable from the performance of the cylinder of the baler. The performance of the cylinder determines the stability of the baler. To ensure the high-efficiency production performance of the baler equipment, you must choose a baler manufacturer with exquisite cylinder production technology.

The quality of the hydraulic oil selected by the waste paper baler directly determines whether the cylinder can maximize production efficiency, and also affects the failure rate and service life of the cylinder.

Hydraulic Baler, Used for Extruding and Packing Scrap

Thehydraulic baler machine can squeeze all kinds of metal scraps (steel shavings, scrap steel, scrap aluminum, scrap copper, scrap stainless steel, scrap car scrap, etc.) into various shapes such as cuboid, octagon, cylinder, etc. The charge can reduce the transportation and smelting cost, and increase the furnace putting speed.

Hydraulic baling machine is mainly used in steel mills, crop straw, recycling and processing industries, and non-ferrous and ferrous metal smelting industries.

●The composition of hydraulic baler●

The structure of the hydraulic baler includes the mainframe system, auxiliary components, and a hydraulic system. The mainframe system is made of a high-quality thick steel plate, which is more durable; the hydraulic system is composed of hydraulic pumps, hydraulic cylinder oil, and other parts; the main structure of the electronic control system generally includes travel switches, buttons, etc.

●Precautions for hydraulic baler●

When using the machine, in order to ensure the durability of its use, it is necessary to carry out regular maintenance and maintenance. In the process of use, it is also necessary to avoid errors and improper operations to damage the machine. The following items should be paid attention to when using hydraulic baler:

1. The hydraulic oil added to the oil tank should use high-quality anti-wear hydraulic oil. This oil must also go through a strict filtering process. It should also maintain a sufficient amount of oil. When the amount of oil is insufficient, add it in time to avoid damage to the machine.

2. The fuel tank needs to be cleaned regularly and replaced with new oil, usually every six months. However, the first cleaning time should not exceed one month, and the used new oil can be used again after filtering.

Hydraulic Baler Machine

3. The lubrication part of the machine should use high-grade lubricating oil and add lubricating oil at least once per shift.

4. If there is debris in the bin, clean up in time to avoid the accumulation of debris on the bin and even the operation of the entire machine.

5. The operator of the machine should have a certain degree of understanding of the machine as much as possible. Those who do not understand the structure of the machine are strictly prohibited from approaching the machine, and those who do not understand the structure, performance and operating conditions of the machine are strictly prohibited from operating the machine without authorization.

6. When the machine is found to be seriously damaged or oil leaking, it should stop running immediately, and analyze the cause and failure, and not force it to run.

7. When the machine is running, it should not be repaired or touched to avoid accidental injury.

8. When pumps, valves, and pressure gauges are adjusted, they must be inspected by experienced workers.

9. The operator should be clear about the use and maintenance of the machine, as well as related safety awareness.

Garbage Sorting Equipment

With the continuous increase in the amount of garbage in the market, the hazards of land occupation and pollution of the water and soil environment are becoming more and more serious. To solve this fundamentally, it is necessary to strengthen the management of garbage discharge, treatment, recycling, and utilization, and realize garbage classification, reduction of harmless, and resource化.

Garbage sorting equipment mainly sorts, sorts, and recycles, and divides the collected garbage into three categories: construction garbage, domestic garbage, and unusable garbage.

Waste sorting has always been the bottleneck of waste treatment technology. Whether it is incineration, landfill treatment processes, or comprehensive treatment processes, many failure cases are due to incomplete waste sorting, resulting in the failure of the next process and the entire production line. run. The garbage sorting system is the core of the technology. The system adopts uniform garbage feeding, large-size garbage automatic sorting system, large-size garbage crushing system, automatic bagged garbage breaking bag, large organic matter automatic crushing system, and fully enclosed mechanization After air separation system, plastic water separation system, organic matter high temperature and high-pressure hydrolysis hydrothermal oxidation "hot separation" system and other processes, the municipal solid waste can be sorted into 1. Inorganic substances; 2. Sand soil Class; 3. Organic substances; 4. Non-recyclable combustible substances; 5. Film plastics; 6. Ferromagnetic substances; The separation purity of the above garbage can reach over 85%, and the separation purity of film plastics can reach 90% The above has laid a solid foundation for the "resource and industrialization" of waste treatment in the next process.

Garbage Sorting Equipment

Garbage sorting equipment manufacturers process the concrete blocks, waste bricks, mortar, muck, etc. in the garbage at the construction waste site, and crush them according to the needs of the construction to obtain recycled aggregates and a small amount The coarse aggregate is used as crushed stone for foundation reinforcement, road cushion, indoor floor cushion; fine aggregate can be made into environmentally friendly bricks such as hollow bricks, solid bricks, square bricks, and construction waste concrete porous bricks. The "composite brick" directly processed by the mobile crushing station has good anti-leakage characteristics, and the thermal resistance coefficient of the brick is 50 higher than the value specified in the relevant standards, the insulation performance is higher than that of the sintered brick, and the compressive strength is higher than that of the sintered brick 30. Bulk density, thermal performance, and many other indicators are better than ordinary clay bricks, which can fully meet national standards.

Technical parameter

Main treatment methods after the garbage sorting system factory:

1. Organic matter: leachate, sludge, high-efficiency ecological organic fertilizer after high-temperature and high-pressure hydrolysis and hydrothermal oxidation treatment;

2. Inorganic matter: slag waste, crushed and mixed to make building materials;

3. Plastics: wood-plastic board;

4. Ferromagnetic objects: mainly recycling;

5. Non-recoverable combustibles: utilization of waste heat from pyrolysis and gasification;

6. Sandy soil garbage: Naturally piled and fermented to make nutrient soil to improve the soil.

Outstanding advantages

1. Functions include sorting, conveying, winnowing, recycling, etc.

2. A set of pretreatment can be equipped with one or more garbage microbial treatment equipment. The capacity per hour is 1 ton, 2 ton, 3 ton, and other specifications, other specifications can be customized according to needs.

3. The humanized garbage sorting (customized) platform further screens out construction and domestic garbage.

4. The material is conveyed by frequency conversion speed regulation, low speed and high torque crushing and pressing, low noise operation.

5. When encountering a large solid object, the PLC automatically controls the forward and reverse rotation, and has an alarm to avoid failure.

The construction waste sorting station can separate waste fabrics, plastic bags and other debris from the construction waste recycled aggregates, and can also clean out large and medium-sized wooden blocks and plastic stool waste. After two screenings, the impurity separation rate was 98. With the rapid development of the domestic construction industry, a large amount of construction waste is generated during the construction process, and the urban construction waste is effectively recycled as a resource. The construction waste crushing station is a high-quality disposal method for solving construction waste. The mobile construction waste crushing station is flexible, convenient and highly maneuverable, which can save a lot of infrastructure and relocation costs; it can crush materials on site and move with the advancement of the raw material mining surface, thereby greatly reducing the transportation cost of materials. Production of rock crushing and mineral processing equipment such as crushing, screening, and transportation.

working principle

Used for domestic waste sorting and processing equipment, domestic waste processing equipment is mainly through a series of processes such as forklifts, conveyors, pair-roller tearing machines, shaftless rolling screens, magnetic vortex separators, air separation, dust collection, and gas treatment. Separate the copper, aluminum and non-ferrous metals, iron and magnetic materials, plastic rubber, stainless steel, heavy sandstone, organic matter and sundries, and large clothes from the original materials. The sorting rate can reach about 98%. It can handle all kinds of domestic garbage well, and it is an environmentally friendly recycling project that the state advocates.

The construction engineering waste sorting station adopts the form of winnowing and jigging, which can collect cement blocks, large bricks, brick slag, lime soil slag, scrap metal blocks, domestic garbage (food bags, woven bags, woodblocks, cloth pieces, etc.) Dry separation of the six major categories of materials ensures the smooth progress of the later classification and recycling of various garbage.